• Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line
  • Oil fracturing proppant Production Line

Oil fracturing proppant Production Line

Capacity:10000-50000(t/a)

Main Materials:bauxite, manganese powder and additives

Main Equipment:Bauxite Crusher, Proppant Kiln, Ball Mill, Screen, Granulator etc

Application: Well Fracking

Introduction

Ceramic proppant, known as petroleum fracturing proppant, is one new type of material made from bauxite, manganese powder and additives by the process of crushing, drying, batching, pelletizing, calcining, cooling and sieving. Ceramsite proppant has the advantage of high strength, compression and abrasion resistance, good roundness, shock resistanceand good permeability resistance. 
 
We not only supply the complete set of equipment for Fracturing Proppants Production Line, but also supply different sepcifications of ceramic proppants. 
 
Ceramic Proppant Specification
Model 1: 0.45-0.9mm (20 mesh-40 mesh) high intensity and middle density
Model 2:  0.9-1.25mm (16 mesh-20 mesh) high intensity and middle density 
Model 3: 1.0-1.70mm (12 mesh-18mesh) high intensity and middle density 
Model 4:  0.224-0.65mm (40mesh-60mesh) high intensity and middle density
 

Our Advantage

1

  Advanced Pelletizing System

   

The ZKZL granulator developed by our company is special equipment for pelletizing in the ceramic proppant production process, which has the advantages of high production efficiency, full automation control, and no dust pollution.

2

Complete Set of Granulation Experimental System

We owns a complete set of granulation experimental production line, which can conduct experiments on customers' incoming materials, find out the best granulation technology for the materials, and give guidance for actual production.

  3

Environmental protection

Two phases of dust collection including cyclone filter and bag filter, will control the dust emission below the limitation of the national standard.

4

High degree of automation

Rotary cooler at the discharge end of rotary kiln recycles the heat of Oil fracturing proppant which is discharged from the rotary kiln, and will preheat the secondary air up to 500℃.

Production Technology

Ceramic sand specification
 
Model1: 0.45-0.9mm(20 mesh-40 mesh) high intensity and middle density
 
 
 
Model2:  0.9-1.25mm (16 mesh-20 mesh) high intensity and middle density 
Model 3: 1.0-1.70mm (12 mesh-18mesh) high intensity and middle density 
Model 4:  0.224-0.65mm (40mesh-60mesh) high intensity and middle density

Since 2005, Henan Zhengzhou Mining Machinery Co., Ltd began to supply equipment and services for the ceramsite sand industry. Copperated with Henan Metallurgical Planning & Design Institute, Zhengzhou Light Metal Research Institute and Zhengzhou University Mechanical Engineering College, we set up a more than 20 people R&D team, developed new type high efficiency granulators.

During the research and development, we test more than 10 different raw materials, more than 100 tons of different raw materials. More than 10,000 times pelletizing experiments were conducted, thus we accumulated a large amount of primary information to continuously improve equipment performance and improve product functionality. The ZKZL granulator developed by our company is special equipment for pelletizing in the ceramics industry, which has the advantages of high production efficiency, full automation control, and no dust pollution.

Bauxite will be firstly crushed by jaw crusher and hammer crusher and then it will be conveyed to batching silo. After batching with other material, materials will be sent to ball mill and grinded into powder. Classifier will be used after ball mill for size grading. Here raw material will be sent to silo again. Then raw material will go to granulator and will be made into different size pellets. Pellets will be sent to screening equipment. Qualified size pellets will be conveyed to rotary kiln for calcination. Oversize pellets will be sent back for grinding.

After pellets calcined in rotary kiln, we get qualified product ceramic sand. At last, ceramic will go to cooler for cooling. And will go to screen to get different size oil fracturing proppant  and will be packed in ton bag. The production process ends.  

 

PROCESS FLOW CHART 

In brief, the process of manufacturing ceramic/fracking proppant is Crushing→Dosing→Grinding→Granulator→Calcining→Cooling→Screening→Packing. For more detailed information please view the production process of proppant plant.  

 

Ceramic sand specification
 
Model1: 0.45-0.9mm(20 mesh-40 mesh) high intensity and middle density
 
 
 
Model2:  0.9-1.25mm (16 mesh-20 mesh) high intensity and middle density 
Model 3: 1.0-1.70mm (12 mesh-18mesh) high intensity and middle density 
Model 4:  0.224-0.65mm (40mesh-60mesh) high intensity and middle density
Ceramic sand specification
 
Model1: 0.45-0.9mm(20 mesh-40 mesh) high intensity and middle density
 
 
 
Model2:  0.9-1.25mm (16 mesh-20 mesh) high intensity and middle density 
Model 3: 1.0-1.70mm (12 mesh-18mesh) high intensity and middle density 
Model 4:  0.224-0.65mm (40mesh-60mesh) high intensity and middle density

Configuration

 

Indicator

Unit

Quantities

Capacity

t/a

10000

20000

30000

50000

Low Density/High Strength Proportion

%

80

80

80

80

Raw Material

Bauxite

t/a

10400

20800

31200

52000

Manganese powder

t/a

200

400

600

1000

Additives

t/a

1000

2000

3000

5000

Power consumption

Fresh Water

t/a

3000

6000

9000

15000

Electricity

kWh/a

2800000

5600000

8400000

14000000

Gas

Nm3/a

1800000

3600000

5400000

9000000

General map transport

Land Area

m2

30000

45000

61000

75000

Staff

No.

50

80

110

145

Economic Indicators

Investment

Million

(CNY)

9.6

15

18

27

Profit Rate

%

84

84

84

84

Payback Period(After Tax)

Year

1.53

1.53

1.53

1.53

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