Installation Technology of Ceramic Rotary Kiln

Ceramic rotary kiln is a large-scale thermal production equipment, its installation involves lifting transport, installation fitter technology, riveting process, welding process, pipeline technology and building technology; more installation process, the workload is big, and project time is longer. The correct installation is conducive to the normal operation of ceramic equipment, ZK introduces how to properly install the ceramic rotary kiln, in order to facilitate the normal operation of the latter part of the equipment. The specific installation steps are as follows:

1. Construction preparation:
In order to ensure the smooth development of rotary kiln installation work, must check the construction unit of the base of rotary kiln according to the basic acceptance of the drawings, the basis of unqualified correction processing, removal of debris, chisel, buried plate and so on. And then carry out the equipment out of the library. Rotary kiln equipment out of the library must ensure that the library order and placed in the construction site in order to prevent the installation site on the road poor or cause back and forth chaos chaotic situation.

The order of the equipment is: anchor bolt - wheel set - kiln hood - cylinder, wheel, wheel - spring plate - large ring gear - gear cover - pinion, reducer - motor - auxiliary drive - smoke Chamber and kiln tail sealing device - burner, cutting device and other accessories.

The equipment is to be inspected at the same time, according to the relevant requirements of the equipment clean, the length of the cylinder to measure, and then the basic line of defense, laying horn, horn on the upper surface along the kiln must be with the rotary kiln, in order to quickly and accurately install the equipment to a specified location, the installation baseline should be installed regardless of the equipment and the designated location. There is an urgent need to scribe the equipment and draw the centerline on the foundation and equipment.

2. Hoisting and alignment:
Lifting the order of the first row of steel after the first cylinder, the first steel base sub-hoisting, on the basis of assembly and elevation measurement is correct, when the steel base to adjust the anchor to keep a pinch grouting and cement mortar maintenance to meet the strength requirements, and then the second base for the second correction, while the care of the wheel (sliding bearing) for scraping research, lifting and group pairs, and finally looking for the roller bearing and roller, the entire wheel group Make a lift and install the wheel.

3. Welding. After all the equipment to find out and grouting is completed, the cave body on the welding, the general use of manual welding and automatic submerged arc welding, welding after welding quality inspection, and then install the kiln hood and sealing equipment, and then install the cooling and lubrication system, and then install the collision of coal pipe, while the basis of secondary grouting, and finally rotary kiln no load debugging and commissioning.
4. Masonry refractories. In order to ensure the rotation of the ceramic rotary kiln's stiffness and strength, so that the normal work, the rotary kiln empty test run qualified, in the kiln body masonry different types of refractory bricks to protect the rotary kiln in the course of the usage of high temperature burning and not being worn by the material stream.