How to Install Cement Rotary Kiln

As professional cement rotary kiln manufacturer, we not only has advanced technology in the production, but also provide a full range of quality services in the installation , in order to enable users correctly install cement rotary kiln , ZK Corp engineers explain the specific operation of the rotary kiln installation process as follows.

Cement rotary kiln installation involves: lifting transport, installation fitter technology, riveting process, welding process, pipeline technology and masonry process, the specific installation steps are the following:
1. Construction preparation. In order to ensure the smooth progress of the installation of cement rotary kiln, must be with the construction unit of the kiln according to the basic inspection of the drawings, the basis of unqualified correction processing, removal of debris, chisel, buried plate and defense stent, and then set up gantry hanger, equipment out of the library. Rotary kiln equipment out of the library must ensure that the library order and placed in the construction site in a reasonable manner to prevent the installation site on the road poor or cause back and forth chaos of the chaotic situation, the equipment out of the library order: anchor bolts → wheel group → Kiln hood → cylinder, wheel, wheel → spring plate, large gear → gear cover → pinion gear, reducer → engine → auxiliary drive → smoke chamber and sealing device of kiln → burner, cutting device and other attachments. The equipment is to be cleaned at the same time, which is cleaned according to the relevant requirements, the length of the body is measured, and then the base line is laid and the horn is laid. The upper surface of the horn must follow the inclination of the kiln To be consistent, the horizontal direction of the kiln must be guaranteed. To accurately and quickly install the equipment, in the specified position, the installation baseline should be installed regardless of the device or the specified location. That is, the equipment needs to be crossed, in the foundation and equipment to draw their own center line.
2. Correctly find the lifting order. Lifting the order of the first row steel base and then the cylinder, the first steel base sub-hoisting, on the basis of assembly and elevation measurement is correct, when the steel base to adjust the anchor after the first anchor to maintain a grouting and cement mortar pier To achieve the strength requirements, and then the steel base for the second correction, while the care of the wheel shaft wiping research, lifting and group pairs, and finally looking for the roller bearing and the wheel, the entire tug group hoisting correction, and Install the wheel.

3. Welding. After all the equipment to find out and grouting is completed, the cave body on the welding, the general use of manual welding and automatic submerged arc welding, welding after welding quality inspection, and then install the kiln hood and sealing equipment, and then install the cooling and lubrication system, and then install the collision of coal pipe, while the basis of secondary grouting, and finally rotary kiln no load debugging and commissioning.

4. Masonry refractories. In order to ensure the rotation of the kiln's stiffness and strength, so that the normal work, the rotary kiln empty test run qualified, in the kiln body masonry different types of refractory bricks to protect the rotary kiln in the course of the usage of high temperature burning and not being worn by the material stream.