• LECA PRODUCTION LINE
  • MAGNESIUM PRODUCTION LINE
  • ACTIVE LIME PRODUCTION LINE
  • CEMENT GRINDING STATION
  • CEMENT PRODUCTION LINE
  • LIME SLAKING PLANT
  • MAGNESIUM OXIDE (MgO) PLANT
  • LITHIUM PRODUCTION LINE
  • GYPSUM POWDER PRODUCTION LINE
  • ALUMINUM ASH PROCESSING SYSTEM
  • FRACTURING PROPPANT PRODUCTION LINE
  • SOLID (HAZARDOUS) WASTE INCINERATION SYSTEM
  • PULVERIZED COAL PREPARATION PRODUCTION LINE
  • GGBS PRODUCTION LINE
  • SUPERPHOSPHATE PRODUCTION LINE
  • MOLECULAR SIEVE PRODUCTION LINE
  • FLUE GAS PURIFICATION SYSTEM
  • FGD SYSTEM
  • SOIL REMEDIATION SYSTEM
  • PHOSPHOGYPSUM DISPOSAL PRODUCTION LINE
  • PHOSPHATE ORE DRESSING LINE
  • PHOSPHATE ORE PELLETIZATION PRODUCTION PROCESS
  • Grinding Mills
  • Kilns & Dryers
  • Granulators
  • Conveyors
  • Crushers
  • Bucket Elevators
  • PHOSPHOGYPSUM DISPOSAL PRODUCTION LINE

    Capacity: 50,000-500,000 t/a

    Main equipment: gypsum calcining kiln, gypsum mill, bag dust collector, bucket elevator, belt conveyor, etc.

    Calcination temperature: Determined according to the process

    ​Phosphogypsum mainly comes from the production process of wet phosphoric acid and is one of the main wastes of the phosphorus chemical industry. The random discharge and storage of phosphogypsum has seriously damaged the ecological environment, not only polluting groundwater resources, but also causing waste of land resources.

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    Introduction

    Phosphogypsum mainly comes from the production process of wet phosphoric acid and is one of the main wastes of the phosphorus chemical industry. The random discharge and storage of phosphogypsum has seriously damaged the ecological environment, not only polluting groundwater resources, but also causing waste of land resources. China has established a series of laws and policies to regulate the treatment and utilization of phosphogypsum, requiring enterprises to treat and utilize it and not to discharge it at will. These pol i c ies have promoted the development and appl i cation of comprehensive utilization technology of phosphogypsum. Disposed phosphogypsum can be used in many fields such as agriculture, building materials, environmental governance, ceramics and daily chemicals.

    Advantages

    1.Environmental protection: After the treatment of phosphogypsum, the solubility of heavy metals and toxic substances in phosphogypsum can be reduced, reducing environmental pollution. 

    2. Solid waste resource utilization: After the treatment of phosphogypsum, it can be used as construction or roadbed materials, etc., and has a wide range of application prospects. 

    3. Economic benefits: The implementation of phosphogypsum treatment technology reduces the cost of raw materials and increases the added value and competitiveness of products. 

    4. Development opportunities: The support of environmental protection policies provides more development opportunities for enterprises

    Technology

    (1) Feeding & Calcining System

    Phosphogypsum is loaded to the box feeder by a forklift, and then conveyed to the steam tube calcining kiln by a belt conveyor, a metering belt, and a shaftless screw. It is calcined with supersaturated water vapor at 240℃. The calcined product goes to the grinding system, and the exhaust gas is discharged into the atmosphere through the exhaust fan chimney after dust removal by a bag dust collector.

    (2) Dosing System

    The calcined material is sent to the cooling bin and the adjustment bin by a screw conveyor and a bucket elevator. A variable frequency feeding device is installed under the bin. After adjusting the proportion, it is sent to the pre-grinding bin by a screw conveyor and a bucket elevator.

    (3) Gypsum Grinding System

    A variable frequency unloading device is installed under the pre-grinding bin. The gypsum powder is sent to the gypsum mill by a screw conveyor. The ground material is sent to the finished product bin by a bucket elevator. A discharging screw is installed under the finished product bin. A packaging machine can be installed for packaging and sale, or the powdered material can be directly transported and sold in bulk by a truck.

    磷石膏处置生产线流程图.jpg

    Parameter

    Annual Capacity (Ten Thousand Tons) 5 10 15 20 25 30 40 50
    Main Equipment Main equipment models,and technical &economic index
    Phosphogypsum Rotary Kiln Φ2.0×24m Φ2.4×24m Φ2.8×26m Φ3.0×26m Φ3.2×26m Φ3.4×28m Φ3.6×28m Φ4.0×28m
    Phosphogypsum Ball Mill Φ1.2×4.5 Φ1.5×5.7 Φ1.83×5.5 Φ2.1×6.5 Φ2.2×6.5 Φ2.4×7 Φ2.4×8 Φ2.6×8
    Bag Filter PPC96-6 PPC96-8 PPC128-6 PPC128-9 PPC96-2X9 PPC128-2X7 PPC128-2X9 PPC128-2X12
    Production Raw Material Requirements calcium sulfate dihydrate content(dry basis):≥90%,adhesion water content ≤15% water-soluble magnesium oxide (dry basis)≤0.5%.PH value 6-8. chloride ion content(dry basis)≤500mg/kg
    Calcination Temperature/℃ 150
    Steam Consumption Index(kg/t gypsum powder) 500±50
    Power Consumption Index(kW.h/t gypsum powder) 25±5
    Phosphogypsum:Gypsum Powder 1.4:1
    Solidification Time Initial solidification≥8min,termination of solidification≤30min
    Fineness ≤5%
    Strength (Mpa) 2 hours flexural strength≥3.0MPa;compressive strength≥6.5MPa;
    Three-phase Control Dihydrate gypsum is less than 3%,hemihydrate gypsum is greater than 84%, and soluble anhydrous gypsum is less than 3%;
    Emission Concentration/(mg/m³) ≤30
    Annual Working Day/days ≥300
    Overhaul Cycle/Year 3
    Applicable Fuel Steam,natural gas,pulverized coal

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