Product introduction:

This shaping machine is used to harden the surface of the formed molecular sieve particles and improve the strength of the molecular sieve pellets. The equipment is simple in structure and easy to maintain.

The main technical parameters:

No.

Name

Unit

Parameter

Remark

1

Model


1.2×4.5m


2

Cylinder length

m

4.5


3

Cylinder diameter

m

1.2


4

Slope

°

2


5

Volume

m³

4


6

Capacity

t/h

1.5


7

Rotating speed

r/min

14


8

Motor

Model


YE3-132M-4


Power

kW

7.5


Rotating speed

r/min

1470


Voltage /frequency

V/Hz

380/50


9

Reducer

Model


ZLY112-12.5


Speed ratio


i=12.5


10

Gear pair

Big gear


m=10,z=156


Small gear


M=10,z=19



Working principle:

The formed molecular sieve particles are evenly fed into the hardening cylinder from the feed end of the cylinder through the chute, and the molecular sieve particles are lifted to a certain height with the rotation of the cylinder, and then freely fall under the action of gravity, and the process is repeated. , because the hardening cylinder is installed obliquely, the molecular sieve particles move from the high end to the low end in the axial direction of the cylinder while rotating with the cylinder. The discharge end of the cylinder is discharged to complete the shaping and hardening process of the molecular sieve.

Structural composition:

The shaping machine is mainly composed of a cylinder, a supporting device, and a transmission device. The cylinder is made of high-quality carbon steel plate rolled into multiple sections, welded by automatic submerged arc welding, lined with 2mm thick 304 stainless steel plate with concave and convex points, and the high-end has a retaining ring to prevent material return. The support device supports the entire weight of the rotating cylinder and the materials in the cylinder, and makes the cylinder run safely and smoothly. It is mainly composed of several parts such as support wheel and bottom frame. The support wheel is used to support the weight of the cylinder and control the axial movement of the cylinder. The transmission device of the shaping machine adopts gear transmission, and the transmission device includes motor, coupling, reducer, small gear, large gear, etc., and the transmission is stable and reliable.

Advantages of shaping machine:

Compared with the old shaping machine, the transmission device of this shaping machine is changed from chain transmission to gear transmission, the whole machine runs faster and more smoothly, and the shaping efficiency is improved; the wheel belt and retaining wheel belt adopt new graphite lubrication device, and the lubrication effect is better Good; a layer of 2mm stainless steel plate with bumps is added to the inner wall of the cylinder, which can lift the material to a certain height and then fall freely under the action of gravity. The lifting height is higher than that of the old model, and the ball forming effect is better.